Droopy Apache rotor

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aferguson
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Droopy Apache rotor

Post by aferguson » Sun Oct 24, 2004 11:12 am

The blades on my Apache are getting pretty droopy. I've got it hanging as if in flight, so they shouldn't be drooping at all; in fact they should be somewhat elevated.

Anyone have a simple fix for this? I can crazy glue thin wire to the underside of each blade to add support but that's going to look like crap.

Anyone?

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Post by victory » Sun Oct 24, 2004 11:55 am

I don't own an Apache so this may not work but could pull out each blade and just turn each of the blades over? This would be a temporary fix but if it is possible you may just do it periodically and this way you don't alter the heli.

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Post by USCGSARdog » Sun Oct 24, 2004 5:15 pm

I had problems with the rotor blades on both my Blackhawk and my Apache. To solve this I removed the blades from the rotor hub and slowly heated each blade with a hair dryer while bending the blade in the opposite direction of the "droop". Be sure to heat the blade evenly by moving the hair dryer back and forth along its length. I bent mine slightly more than was needed because the blades tend to try to return to their original shape while cooling. I also found that if you heat the side of the blade towards the OUTSIDE of the bend the process goes a little faster. Hope this helps!

-Rob

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aferguson
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Post by aferguson » Sun Oct 24, 2004 5:21 pm

and did they stay in shape? Over time they didn't sag back down again?

How hot do i set the hair dryer. I don't have a hair dryer...

Guess i will have to buy a hair dryer...

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DroopyApache rotor

Post by donnieboy » Sun Oct 24, 2004 6:53 pm

I had the same problem with my BBI Apache. They need to work on the hardness of their plastic formulas.
Anyway, I rubbed some Viagra on my rotor blades and they straightened out right quick! :lol:
Go Starbuck!

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Post by momaw nadon » Sun Oct 24, 2004 7:57 pm

aferguson,
I don't own any bbi copters, but is it a four blade? If so, you could use some fine fishing line and tie the tips to each other (opposite tips). That way you would get the effect you want by how tight the line is? That would be cheaper than buying a hair dyer too. If you don't like the look of it you have something else to fall back on. Hope that helps.
momaw nadon

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Re: droopy blades

Post by DocTodd » Sun Oct 24, 2004 8:24 pm

I actually had a more severe problem with my BlackHawk-a rotor blade broke off. However that lead to an innovation that has worked well. I got a fine threaded rod and drilled a small hole from the end that attaches to the hub down into the blade. Then I advanced the threaded rod into the rotor blade. After I repaired the broken one I did it to the other 3 and it has been hanging for several months with no droop. E-mail me if you need any more specifics and I can go back and give you more detail if needed.
Todd

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Post by USCGSARdog » Mon Oct 25, 2004 3:07 am

aferguson- set the hair dryer on high, just be sure not to over heat the blade. If you work back and forth along the blade you will not have to worry about over heating.

As for "will they stay"; well, so far so good on mine! I repaired my rotor blades soon after I purchased both choppers (about a year ago???). I think the key is to bend them a little more upward than you want them to be. As I said, the blades tend to have some "memory" and will settle slightly while cooling. :wink:

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aferguson
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Post by aferguson » Mon Oct 25, 2004 5:42 am

That's a great tip USCGSARdog.....i'm going to try it. Even if every year or two they had to be reheated and rebent that is no big deal, and maybe they will stay permanently!

Thanks for the input everyone! :)

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Droopy Apache Rotor

Post by donnieboy » Wed Oct 27, 2004 6:14 pm

Aferguson:
I talked to Julie at BadCat Aviation. I told her about the problem with BBI's plastic hardness vis-a-vis the Apache rotors and F-18 main landing gears. I asked her to pass on our complaints to any BBI sales rep she might be talking to. I said that I for one wouldn't mind paying for a revised, harder set of Apache rotor blades. That might give some of y'all heartburn, having to pay for parts that weren't done right the first time. :?
Go Starbuck!

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Post by aferguson » Wed Feb 02, 2005 1:58 pm

I finally got around to blow drying my apache rotor blades to make them go 'up' instead of droop. I referenced a few in flight pics of apaches and tried to adjust each blade as they appear at the various stages of rotation.

I actually realized that the blades themselves had not drooped but the little nubs that slides into the main rotor hub is what had drooped. So i focused on heating them nice and warm, bending them and then running under cold water til cool again. I over-corrected as advised; i suspect they will droop a bit from where they are now. I hope so at least as they look a bit goofy. I'll give it a few days and see how they look before i make any corrections.

All and all a fairly quick and easy procedure. Thanks for the tip!

:)
Last edited by aferguson on Thu Feb 03, 2005 6:10 am, edited 1 time in total.

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If you use heat

Post by Sgt. Fury » Wed Feb 02, 2005 6:35 pm

If you heat any plastic, be sure to immerse the heated section in ice cold water. Plastic has a "mold-memory". By heating the plastic, you literally put it to sleep as far as the memory is concerned and by immersing it in ice cold water, you shock the plastic into the new shape (you give it a memory block). Boiling hot water is probably better than dry heat for damage control. For large items, boil your water in any large pot and then pour the boiling water in a turkey or deep baking pan. Place parts in water for ten to twenty seconds, remove and shape, then immerse in ICE COLD water while holding part in desired shape. Be careful, parts are hot till chilled.
Note: The rotor blade on the Apache are concave in section and will curl if too much dry heat is applied. This method has worked for me.

One other thing. If you are tire of the wobble in you aircraft's landing gear, tighten the wheel up on the axle by looping heavy duty black thread between the wheel and the strut, wrapping and knotting the thread when desired stiffness is achieved. Light the excess thread with a torch or match (extinquish before it causes damage). Machine oil the in-place thread will allow rotation.

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